Bayou 300 4x4 Clutch Adjust and Shifting Issue Fix
This video started with trying to fix a shifting issue on my 1998 Kawasaki Bayou 300 4x4, where I was stuck in neutral, then reverse. It turned into me not understanding how the shift mechanisms work nor the adjustments on the clutch. The engineer in me needed to know how it all interacted with each other so here is an ALL INCLUSIVE video.
Sorry for the length, to help out, here is a timeline of activities. Please subscribe and give a thumbs up if this helped you out!
The issue: 4:00
Clutch adjustment - how it works: 8:08
Assembly: 12:48
Clutch adjustment - how it works, mid assembly: 16:20
Shifter and component schematic: 19:58Torque specs: 20:42
How shifting works with spring: 21:09
Other components: 22:44
Clutch release mechanism: 24:33
Clutch release adjustment procedure after install: 25:20
Clutch adjust procedure: 25:28
Clutch adjust procedure on quad: 28:08
More detailed discussions would best be had at the facebook group: / 1440309449332366
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