Why Gemba Walk is Important to Implement Lean Manufacturing
Understanding why the gemba walk is fundamental to achieving the lean transformation. Generally, doing things just because the boss says so without understanding the reasons behind them is itself a waste. In this video, I explain why doing the gemba walk is important.
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✍ Here is the transcript of the video
Gemba Walk is a fundamental practice in lean manufacturing that holds immense importance for industrial engineers.
The term 'Gemba' is a Japanese word that translates to 'the real place', referring to the place where value is created, such as the production floor in a manufacturing facility.
▶ Purposes
The primary purpose of a Gemba Walk is to observe, understand, and ultimately improve the processes that occur on the shop floor. It allows engineers to see firsthand how work is done, rather than relying on reports or second-hand accounts.
This direct observation helps to identify inefficiencies, bottlenecks, and waste that might not be apparent from a distance.
Gemba Walks also foster a culture of continuous improvement.
▶ Regular Walk
By regularly walking the floor, engineers can track the progress of implemented changes and gauge their effectiveness.
It provides an opportunity to see if improvements are sustained over time or if old habits resurface, which is crucial for the long-term success of lean initiatives.
▶ Communication and Collaboration
Moreover, Gemba Walks facilitate better communication and collaboration between management and frontline workers.
It provides a platform for engineers to engage with operators, understand their challenges, and gain insights that might not surface in formal meetings.
This interaction not only aids problem-solving but also builds mutual respect and trust, which are vital for a successful lean transformation.
▶ Go See and Decision Making
Lastly, Gemba Walks embody the principle of 'Go See' in lean thinking.
It encourages decision-making based on empirical evidence gathered from the source, rather than assumptions or hearsay.
This practice leads to more informed, effective decisions that enhance the overall performance of the manufacturing process.
▶ Conclusion
In conclusion, Gemba Walks are a powerful tool for industrial engineers to drive continuous improvement, foster better communication, and make evidence-based decisions in a lean manufacturing environment.
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