Frozen Pizza MEGA FACTORY: How Automation Produces TONS of Pizzas Daily
Making frozen pizzas for mass distribution involves a series of automated steps: Large mixers combining flour, water, yeast, and other ingredients create a smooth dough in large quantities.
The dough is then automatically divided into portions which are transported on long conveyor belts to sheeting machines, which flatten and shape them into precise, circular bases suitable for various pizza sizes.
Automated sauce applicators evenly spread tomato sauce on the dough, adjusting quantities based on pizza size. Toppings are added through automated systems, ensuring even distribution of cheese, pepperoni, vegetables, and other ingredients.
The pizzas then enter large ovens, operating at precise temperatures, to achieve a crispy crust, melt the cheese, and cook the toppings. After baking, the pizzas cool down on conveyor belts, passing through freezers and inspection stations equipped with cameras and sensors to ensure quality. Packaging stations are also where machines place them in cardboard boxes or plastic wraps, sealing in freshness.
The reported increase in U.S. sales of frozen pizza from approximately 6.06 billion U.S. dollars to 6.77 billion U.S. dollars between 2021 and 2022 underscores the growing popularity and demand for this convenient food option. Several factors could contribute to this upward trend. Firstly, the convenience and ease of preparation associated with frozen pizzas make them an attractive choice for consumers with busy lifestyles, especially amid the ongoing challenges posed by the COVID-19 pandemic.
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