How To Repair Structural Rust Damage

Published: 24 September 2021
on channel: EricTheCarGuy
357,787
10k

Every situation is unique when it comes to rust and structural repairs like this. Consider this video a basic guide to structural body repairs, and nothing more. Note that some repairs are not practical or structurally possible. I recommend consulting with a body shop before performing a repair like this on your own to see if it’s worth the effort first.

That said, this video shows how I repaired the unibody structure where the rear subframe mounts on my 2003 Honda Pilot. Apparently this is a very common problem with these vehicles as well as Honda Ridglines and Acura MDXs of the same vintage. If you’re able to perform this repair yourself, or have someone do it for you, it can save your vehicle from the scrapyard.

Video of rear suspension removal on this vehicle: Video link posted when available.

Thanks for watching!

#ETCGVideo #ETCGHackHawk

My Patreon Account:   / ericthecarguy  

The best place for answers to your automotive questions: http://www.ericthecarguy.com

Check out my ETCG1 channel: https://www.youtube.com/user/ETCG1?su...

Tools (some are affiliate links)

Body Saw: https://www.jbtools.com/astro-pneumat...

Plasma Cutter: https://www.longevity-inc.com/forcecu...

Welder: https://www.longevity-inc.com/migweld...

Magnet Holders: https://amzn.to/3ud0QgD

Drill: https://www.milwaukeetool.com/Product...

Drill center punch: https://www.jbtools.com/general-tools...

Stepped Drill Bits: https://www.jbtools.com/titan-tools-1...

Eastwood Chassis Black Paint: https://www.eastwood.com/ew-extreme-c...

Eastwood Internal Frame Coating: https://www.eastwood.com/eastwood-int...

Eastwood Rust Encapsulator: https://www.eastwood.com/eastwood-rus...

Parts

Subframe Bolts: 90160-S0X-A00

I used 16ga steel for this repair.

Related Videos

2003 Honda Pilot Inspection This Thing Needs Help:    • 2003 Honda Pilot Inspection This Thin...  

Easy Rust Repair the ‘Hack’ Way:    • Easy Rust Repair the 'Hack' Way -Eric...  

Hack Bodywork Years After Repair:    • What Happens to Bondo Bodywork After ...  

How To Save Your Vehicle From Rust:    • How To Save Your Vehicle From Rust!  

Fixing Up My Brothers Rusty Element:    • Fixing Up My Brothers Rusty Element  

Fabricating Exhaust Parts:    • Fabricating Exhaust Parts -EricTheCarGuy  

2005 Honda Odyssey Give Away (Episode 7) Fixing it Forward:    • 2005 Honda Odyssey Give Away (Episode...  

I Hate SUV’s:    • I Hate SUV’s  

Fixing it Forward Playlist:    • Introducing Fixing it Forward -EricTh...  

Type R Playlist:    • EricTheCarGuy Gets an Integra Type R  

Dads Truck Series:    • #ETCGDadsTruck Build Introduction (Ep...  

The Fairmont Project:    • ETCG Gets a New Car! -EricTheCarGuy  

**Answers to your automotive questions found here: http://www.ericthecarguy.com/faq

Social Network Links

Facebook: https://www.facebook.com/EricTheCarGu...

Twitter:   / ericthecarguy  

Instagram:   / ericthecarguy  

Wanna see more stuff like this from ETCG? Information on Premium Membership: https://www.ericthecarguy.com/premium...

Stay Dirty

ETCG

Due to factors beyond the control of EricTheCarGuy, it cannot guarantee against unauthorized modifications of this information, or improper use of this information.  EricTheCarGuy assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. EricTheCarGuy recommends safe practices when working with power tools, automotive lifts, lifting tools, jack stands, electrical equipment, blunt instruments, chemicals, lubricants, or any other tools or equipment seen or implied in this video.  Due to factors beyond the control of EricTheCarGuy, no information contained in this video shall create any express or implied warranty or guarantee of any particular result.  Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not EricTheCarGuy®.


Watch video How To Repair Structural Rust Damage online without registration, duration hours minute second in high quality. This video was added by user EricTheCarGuy 24 September 2021, don't forget to share it with your friends and acquaintances, it has been viewed on our site 357,78 once and liked it 10 thousand people.