Frontal Impact Simulation of FSAE Chassis using Solidworks | Formula student | SAE | DP DESIGN
Steps of Simulating a frontal impact test for a Formula SAE racecar:
1. Model: Create a detailed 3D CAD model of the Formula SAE racecar.
2. Materials: Assign material properties (steel, aluminum, composites).
3. Boundaries: Set up constraints for impact (e.g., rigid wall).
4. Mesh: Generate a fine FEA mesh for accurate deformation analysis.
5. Scenario: Define impact parameters (speed, angle, location).
6. Failure: Implement FEA material failure models.
7. Solver: Configure FEA solver settings (implicit/explicit).
8. Simulation: Run the FEA impact simulation.
9. Analysis: Evaluate deformation, stress, and intrusion using CAE.
10. CFD: If needed, include CFD analysis for aerodynamics.
11. Iterate: Make design changes if needed, re-simulate.
12. Documentation: Record results, changes, and compliance with Formula SAE safety standards.
13. Validation: Conduct physical crash tests for comparison.
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