39 - Extreme Crosscut Table Saw Sled with Perfect Miter & Dado & Removable Zero Clearance Insert
GET PLANS HERE: https://kingsfinewoodworking.com/coll...
I needed a crosscut sled to replace the ones that I keep ruining because I turn them into dado sleds every time a have to cut a quick dado. Doing this makes the saw blade opening in the bottom of the sled too wide to be zero clearance for the sawblade. And just as bad is when I have to switch sawblades out for one with a thin kerf.
I needed a way to make my cross cut sled have change-able zero clearance inserts for each different thing that I use. I figured if my table saw can have an insert plate, so can my cross-cut sled!
In addition, I wanted to have a miter sled. I don’t like pulling out my Incra Miter 5000 each time I want to make a 45 degree cut, like for a picture frame. So I designed a system that allows for absolutely perfect miters. I used the rules of geometry to cut and make a PERFECT 45-45-90 triangle. Anyone can do it, and I show you how. After I made that, I cut a perfect picture frame in less than 2 minutes.
And I not only cut dados with my dado blade, this Table saw sled combined with my dado blade makes a perfect tenoning jig, with flawless shoulders. I will show you exactly how to accomplish that with this sled. I hope you enjoy.
Things we used for this project:
Entire List: https://www.amazon.com/shop/influence...
Hold down clamps https://amzn.to/2Y9H2v8
Auto lock t-track hold down clamp https://amzn.to/3cvxlvT
(Rockler model no longer available)
Regular Toggle clamp https://amzn.to/371i7Oa
Large Toggle Clamp Foot https://amzn.to/2XAp3yB
Toggle clamp mounting plate https://amzn.to/2z5Hfa5
Aluminum miter bars 24”-30” https://amzn.to/3gXJ35W
Universal T-tracks https://amzn.to/3eROYaP
Kreg Top Track https://amzn.to/371fYSw
Kreg right to left measuring tape https://amzn.to/309crAb
Kreg Production Stop https://amzn.to/3gVxMD8
Socket Head Cap Screws https://amzn.to/3dCmFwO
Countersink Screws https://amzn.to/30cyKVU
Blind Nuts/T-nuts https://amzn.to/2MxpaVm
CA Glue & Actvator https://amzn.to/2zUuPSY
Titebond III https://amzn.to/2BB3Qw5
Minwax Paste Wax https://amzn.to/2XAjCjq
Countersink Bit https://amzn.to/2UdKuUe
Good Quality Economy Tap and Die set https://amzn.to/3eM69dU
Straight Edge clamp saw guide https://amzn.to/2ACYosa
Vix Bits (Self centering drill bits) https://amzn.to/3eTtWZG
Countersink Pre-drill bit https://amzn.to/2Ut6NWf
Tablesaw Dado Blade https://amzn.to/2z9OU7k
Forrest Woodworker II (best tablesaw blade) https://amzn.to/2XxMOaH
Forstner drill bits https://amzn.to/2MzXm2w
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