DIY Aluminium Cast Effect: No Forge Required!
In this episode, we show you how to give Aluminium a vintage 100-year-old cast effect without using a forge. Our DIY process guides you step-by-step on transforming flat Aluminium stock into a cast-looking piece.
After creating cardboard templates, we use a plasma cutter to shape the Aluminium into a three-dimensional bracket. By welding and texturing these brackets with a needle scaler, we achieve a cast appearance. Our goal is to create a pair of brackets with a cast magnesium look that could be mistaken for being 100 years old.
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CHAPTERS:
0:00 - Intro
1:25 - Fabricating Aluminium brackets
6:22 - Cardboard template, plasma cutting TRICK
10:48 - Welding brackets partially
17:46 - Texturing tool to give cast look
21:30 - Welding all together
35:07 - Secret ageing technique
40:29 - Finish wax to make it pop!
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